BUSINESS

Vacuum consolidation method

Korea Construction New Technology No. 568 — vacuum on drains using the native sealing layer

Vacuum consolidation method

Overview

Soft-ground improvement applying vacuum pressure directly to drains using the native sealing layer — Korea Construction New Technology No. 568

Key strengths

Shorter duration

Simpler install and operation with less surcharge and airtight-sheet dependence

Performance

Direct vacuum along the drain path — pore-water discharge and consolidation

Quality control

Individual airtight connectors and instrumentation-based monitoring during construction

Method diagram

Individual vacuum consolidation schematic — PVD, airtight connector, vacuum pump
EGE system — pore-water discharge through PVDs with individual vacuum at airtight connectors

Technical effects

Vertical drainage vs individual vacuum consolidation
Surcharge vertical-drain method vs individual vacuum
  • Native sealing layer — individual vacuum without airtight-sheet dependence
  • Direct drain pressurization — vacuum along the PVD path
  • Isotropic vacuum — even transfer by section-wise connectors
  • In-construction control — vacuum and instrumentation checks

Project Experience

Project Experience — regional sites and major contractors
Project Experience — regional sites and major contractors

Construction process

  1. 01
    PVD installation

    Vertical drains to planned depth and spacing

  2. 02
    Horizontal pipe connection

    Drain, airtight connector, and header path

  3. 03
    Vacuum application

    Pump and collection plant — initial checks

  4. 04
    Consolidation control

    Vacuum and instrumentation to close-out

Key construction procedures

  • Prior site investigation and planning
  • Site preparation
  • PVD fabrication and installation
  • Horizontal pipes and vacuum-pump connection
  • Instrument install and operation
  • Vacuum application and surcharge if required
  • Post investigation and close-out

Field applications

Site photos from PVD installation through vacuum-pump operation

Implementation highlights

Vacuum along the drain path — consolidation

Installed PVD grid (concept)

Section-wise even vacuum through individual connectors

Airtight connector and vacuum hose (concept)

Wide-area pipe network for staged construction

Horizontal pipe network (concept)

In-construction checks from vacuum and key instruments

Vacuum gauge on header (concept)

Individual vacuum with less surcharge and sheet dependence

Connector-based vacuum without sheet (concept)

Equipment and system

  • Vacuum-pump system — pressure application and hold
  • Collection and separator — drainage and gas-liquid separation
  • Horizontal pipe network — drain-to-pump path
  • Instrumentation — vacuum and progress checks

Monitoring →

Collection unit and vacuum pump (concept)

Construction video